Powder Metallurgy Technology
At hGears, we offer an alternative to conventional machining for manufacturing precision wrought gears and components: powder metallurgy. This process enables the creation of high-performance components with tight tolerances, ideal for numerous applications across various industries.
Why choose sintered parts?
-Automotive: Used in oil pumps, water pumps, and gearboxes for reduced weight, friction and noise.
-e-Bikes: Precision parts optimize transmission systems, reducing weight and enhancing efficiency.
-Power Tools: Sintered gears improve power transmission and performance while lowering costs.
The Power of Powder Metallurgy Technology
Powder metallurgy offers a range of advantages that go beyond traditional manufacturing processes. By using metal powders, we can create parts with complex shapes and minimal waste. This method significantly reduces production costs while maintaining excellent material properties. It also allows for greater design flexibility, making it possible to achieve complex geometries that would be difficult or impossible with traditional cutting or machining techniques.
Our sintered components are also well-suited for high-volume production, where cost efficiency and consistency are essential. With the ability to produce parts that are near-net shape, we minimize waste and contribute to sustainable manufacturing practices. The combination of precise material control and reduced energy consumption makes powder metal technology an environmentally friendly choice for industries worldwide.
Benefits of sintered components
✔️ Complex geometries and tailored properties: design freedom to create parts that meet specific needs.
✔️ Balance of cost, precision, and durability: high-quality components at an affordable price.
✔️ Sustainable with minimal waste: near-net shaping minimizes material loss and reduces energy consumption.
✔️ Lower costs for high-volume production: ideal for mass production runs while maintaining consistency.
✔️ Reduced weight: lighter components improve efficiency in vehicles and offer more comfort in tools.
At hGears, we have the ability to produce sintered blanks, which can be further processed in-house using metal cutting techniques. This is especially useful for prototyping when molds are unavailable, allowing for rapid, precise development and reducing lead times.
Our expertise in powder metallurgy - combined with conventional machining processes - allows us to support our partners in driving innovation, achieving sustainability goals, and gaining a competitive edge. Only a few competitors have the ability to offer both technologies from a single source. This capability makes us a preferred partner in the industry.
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